Ergonomic order picking of wheels and rims at PACCAR Parts

January 5, 2020

Within the PACCAR Parts logistics process, there was a need for a solution that would allow medium-weight products to be picked faster, more flexibly, and with less physical strain. In cooperation with Crown Intern Transport, Habeload developed a modular lifting system for this purpose, fully integrated into a Crown order picker.

Less physical strain, more flexibility in the logistics process

In logistics processes, thousands of products are collected, moved, and processed every day. When it comes to medium-weight products such as wheels and rims, this can lead to physical strain for employees and limitations in the order-picking process.

PACCAR Parts also faced the question of how medium-weight products could be picked faster, more flexibly, and with less physical strain.

A logistics challenge

The existing process was functioning well, but PACCAR Parts wanted to explore how the order-picking process could be further improved.

The main focus areas were:

  • More ergonomic working
  • More efficient order picking
  • Greater flexibility on the work floor
  • Reducing physical strain

To arrive at a suitable solution, a joint project team was formed with PACCAR Parts, Crown Intern Transport, and Habeload.

An integrated solution

Based on the functional requirements, a modular lifting system was developed and fully integrated into a Crown GPC 3000 order picker.

Throughout the process, the solution was further optimized based on practical experience and the evaluation of an initial test setup. This resulted in a system that seamlessly integrated with the employees' daily tasks.

Safety as a starting point

In logistics processes, safety always comes first.

Therefore, the lifting system was linked to the order picker's controls, so that both systems function as one integrated solution. This allowed for an optimal combination of ease of use, safety, and efficiency.

Result

The integrated solution helps PACCAR Parts ergonomically collect medium-weight products.

The benefits:

  • Reduced physical strain
  • More efficient order picking
  • Greater flexibility
  • A more stable logistics process

In this way, the solution contributes not only to employee well-being but also to a smarter order picking process.