Large numbers of traffic barrier bases are often moved during roadworks. Due to their weight of approximately 40 kg, the high number of repetitions, and the outdoor working environment, this can be a physically strenuous task. For this application, Habeload and Wagenaar Engineering developed a mobile solution that allows existing barrier bases to be picked up, moved, and placed mechanically.
Barrier bases are used to provide stable support for traffic signs and barriers during roadworks. When setting up and dismantling a traffic management site, these bases must be moved in large quantities.
The combination of weight, repetition, and working outdoors makes this a strenuous task. Furthermore, the barrier bases often need to be placed directly onto the road surface from a transport vehicle.
The solution therefore had to meet several requirements:
Habeload developed a solution based on an MLS-C65 manipulator with a specially designed pneumatic gripper. The gripper secures the barrier base using its existing openings. This allows the product to be picked up, moved, and placed in a controlled manner.
The manipulator supports the operator's movements, eliminating the need to lift traffic sign bases manually. This significantly reduces physical strain during work.
A lifting solution for road construction must be rugged. That is why the design takes the conditions in which the system is used into account. The construction and components are tailored for outdoor use.
In addition, the system features an integrated compressed air supply, load detection, and safety mechanisms that help prevent accidental release.
The manipulator is intended for integration onto a suitable transport cart or trailer. During development, Habeload supported the client with technical information, including forces, loads, and relevant requirements.
The solution is not tied to one specific vehicle type. Depending on the configuration, the system can be integrated onto various suitable trailer structures and potentially onto heavy transport vehicles with air suspension and compressed air supply.
By handling traffic sign bases mechanically, the way employees perform their work changes. The main benefits are:
The exact time savings depend on the workflow and the use of the system, but the premise is clear: replacing heavy, repetitive lifting tasks with a controlled and more ergonomic process.
This case study shows that ergonomic lifting solutions are not only relevant in production environments. Smart handling can also make a big difference in road construction and temporary traffic management.
By using an existing barrier base as a starting point and tailoring the solution to daily practice, Habeload, together with Wagenaar Engineering developed a system that helps reduce physical strain and can make work more efficient.
Do you also manually move heavy products during your work?
We are happy to help you think of a suitable solution, please contact us for more information.
Habeload Lifting Solutions is part of VRI Tech Group.
